Wireless Bluetooth Speaker

Custom made PCB with Bluetooth circuit, exceptional design, made on a single desktop machine.

Challenge

Usually, when it comes to developing complex functional prototypes, the 3D printer is used for printing cases, or parts like gears that otherwise would be hard and expensive to make. The rest of the project parts like electronics or PCB have to be outsourced. Even though it’s faster & cheaper with comparing to traditional techniques, it still takes a bit time. However, there’s a different story if you choose a multitool 3D printer over a single purpose one. To create a Wireless Bluetooth Speaker the designer chose ZMorph VX. Thanks to three workflows he was able to print the speaker enclosure and fabricate a custom PCB with a Bluetooth circuit on a single machine.

Solution

After sketching the speaker enclosure, the designer chose the final design after several iterations and printed it with PLA. The PCB was designed and then made on ZMorph VX. Outsourcing custom PCB usually takes time and it’s more expensive than making them in-house. The CNC PRO Toolhead milled the board, and Laser PRO engraved the board traces. After that, it took a bit of soldering and the PCB with Bluetooth circuit was ready to use. Making this Wireless Bluetooth Speaker with design iterations and printing, and PCB manufacturing took just two working days for the designer.

Result

The Wireless Bluetooth Speaker is a fully functional prototype that resembles the final product with the design and all functionalities. It can connect to a device with Bluetooth like smartphones, laptops or smartwatches. It plays loud and clear music. The product development process took a laptop, a note & a desktop 3D printer used for 3D printing the speaker enclosure and manufacturing the PCB. That way, it’s much easier for the designer to choose the right components either for low volume or mass production. Making PCB on the ZMorph VX is from 8x to 10x faster than ordering it from suppliers. The three different workflows of ZMorph VX allows creating complex projects, like this speaker, a lot easier by cutting the costs, time and space to produce.

bornmotors

3D Printed motorcycle parts for time and cost savings

BORN Motor customizes high-quality deconstructed motorcycles and is using 3D printing for manufacturing final parts instead of traditional processes, saving €2,000 for each motorcycle modified.

Traditional processes are time-consuming, expensive for short runs of production and limits the engineers design freedom. The BCN3D Sigma is now part of the daily life at BORN Motor, empowering its engineers to create more complex parts with a fraction of the previous effort, time and money.

Born Motor ·D printing BCN3D Sigma Motorcycle

The automotive company BORN Motor Co., based on Calella, Barcelona, produces high quality deconstructed motorcycles. Besides customizing, BORN Motor Co. also designs limited editions and upgrade kits for motorcycles. Last but not least, as an industrial design studio, collaborates in the aesthetic design of several motorcycle manufacturers. Exclusivity and originality are distinctive features for the BORN Motor products’. Their design and activities follow a purpose and are strongly inspired by its surrounding individuals.

The challenge

Given the culture and concept of the company, BORN Motor use traditional manufacturing technologies, like laser cutting and CNC milling, or create custom pieces by hand. However, both options are time-consuming and expensive for short runs of production. In addition, such technologies limit the design freedom and don’t allow creating complex, custom pieces. Despite BORN Motor has contemplated investing in injection molds for certain parts, the low volume inherent to its business advice against it.

Born Motor 3D printing BCN3D Sigma Motorcycle 3

The solution

3D Printing has allowed BORN Motor to speed up his creative process, from the design to the manufacturing and testing stages. The team is now capable to iterate faster and get refined designs in a very straight-forward workflow. 3D printing also has allowed BORN Motor to overcome design limitations caused by the previous manufacturing technologies used. Thanks to the versatility that the BCN3D Sigma 3D printer offers, BORN Motor engineers now are able to fabricate end-use pieces made of different materials, such as NylonPET-G or ABS, depending on the final use of the part.

Born Motor 3D printing BCN3D Sigma Motorcycle

The result

3D printing is now part of the daily life at BORN Motor, empowering its designers to create more complex parts with a fraction of the previous effort, time and money. While before the staff were spending time in handcrafted components, now they can focus on higher added-value parts. 3D printing for internal or non-aesthetic parts has opened the door to new solutions and design strategies, enriching the Design process and the final outcome, while reducing the time-to-market and overall labor costs.

Cost reduction

Costs are affected by several factors: from size to function and geometry influence in the decision of which traditional manufacturing technology is ideal for every single custom part. The following table is based on the modification of a dash housing for a Honda CB25.

Handcrafted
Machined
3D Printed
Iterations
1/part
2/part
6/part
Costs (labor, materials and service fee)
1500€/part
250€/part
6€/part
Lead time
24h/part
2-3 weeks
5-8h/part

BORN Motor, by using 3D printing technologies, is able to fabricate customized parts for limited edition motorcycles quickly and affordably. Are you interested to find out what BCN3D Technologies can do for your business? Contact us at info@bcn3dtechnologies.com, we love hearing from you!

BORN Motor: 3D printed motorcycle parts for time and cost savings

BORN Motor customizes high-quality deconstructed motorcycles and is using 3D printing for manufacturing final parts instead of traditional processes, saving €2,000 for each motorcycle modified.

Traditional processes are time-consuming, expensive for short runs of production and limits the engineers design freedom. The BCN3D Sigma is now part of the daily life at BORN Motor, empowering its engineers to create more complex parts with a fraction of the previous effort, time and money.

Born Motor ·D printing BCN3D Sigma Motorcycle

The automotive company BORN Motor Co., based on Calella, Barcelona, produces high quality deconstructed motorcycles. Besides customizing, BORN Motor Co. also designs limited editions and upgrade kits for motorcycles. Last but not least, as an industrial design studio, collaborates in the aesthetic design of several motorcycle manufacturers. Exclusivity and originality are distinctive features for the BORN Motor products’. Their design and activities follow a purpose and are strongly inspired by its surrounding individuals.

The challenge

Given the culture and concept of the company, BORN Motor use traditional manufacturing technologies, like laser cutting and CNC milling, or create custom pieces by hand. However, both options are time-consuming and expensive for short runs of production. In addition, such technologies limit the design freedom and don’t allow creating complex, custom pieces. Despite BORN Motor has contemplated investing in injection molds for certain parts, the low volume inherent to its business advice against it.

Born Motor 3D printing BCN3D Sigma Motorcycle 3

The solution

3D Printing has allowed BORN Motor to speed up his creative process, from the design to the manufacturing and testing stages. The team is now capable to iterate faster and get refined designs in a very straight-forward workflow. 3D printing also has allowed BORN Motor to overcome design limitations caused by the previous manufacturing technologies used. Thanks to the versatility that the BCN3D Sigma 3D printer offers, BORN Motor engineers now are able to fabricate end-use pieces made of different materials, such as NylonPET-G or ABS, depending on the final use of the part.

Born Motor 3D printing BCN3D Sigma Motorcycle

The result

3D printing is now part of the daily life at BORN Motor, empowering its designers to create more complex parts with a fraction of the previous effort, time and money. While before the staff were spending time in handcrafted components, now they can focus on higher added-value parts. 3D printing for internal or non-aesthetic parts has opened the door to new solutions and design strategies, enriching the Design process and the final outcome, while reducing the time-to-market and overall labor costs.

Cost reduction

Costs are affected by several factors: from size to function and geometry influence in the decision of which traditional manufacturing technology is ideal for every single custom part. The following table is based on the modification of a dash housing for a Honda CB25.

Handcrafted
Machined
3D Printed
Iterations
1/part
2/part
6/part
Costs (labor, materials and service fee)
1500€/part
250€/part
6€/part
Lead time
24h/part
2-3 weeks
5-8h/part

BORN Motor, by using 3D printing technologies, is able to fabricate customized parts for limited edition motorcycles quickly and affordably. Are you interested to find out what BCN3D Technologies can do for your business? Contact us at info@bcn3dtechnologies.com, we love hearing from you!